Kardex Remstar is one of the leading world’s providers of automated storage and retrieval systems (ASRS) that meet all industry standards. Kardex Remstar products not only maximize storage space using the smallest possible footprint, but also operate on a “good to person” principle to improve efficiency, accuracy and worker ergonomics. All highlight benefits of Kardex Remstar smart warehouse system are integrated in 5 letters “S.P.A.C.E”. 

The first “S” in the S.P.A.C.E is an acronym of Space, meaning to save maximum floor space – a most important benefit of the Kardex Remstar smart warehouse system. Smart warehouse technologies offer high-density storage in a compact footprint saving 40% to 85% of floor space; remove the wasted aisle space shelving requires and utilize the full ceiling height of your facility.

Kardex Remstar automated warehouse utilizes tightly configured totes, bins, dividers, drawers and specialty holders to organize inventory most efficiently to maximize storage capacity. Further, integrated inventory management software dynamically manages the cube space within the storage system, keeping all inventory tightly compressed.

The compact storage within the Kardex Remstar automated storage and retrieval unit adds up to more efficient floor space utilization. For instance, the equivalent amount of inventory held in 120 bays of static shelving can be condensed into two Kardex Remstar Horizontal Carousel Modules (66% space savings), two Kardex Remstar Vertical Carousel Modules (75% space savings), a single Kardex Remstar Vertical Buffer Module (75% floor space savings) or a single Kardex Remstar Vertical Lift Module (85% space savings).

The value of the recovered floor space after the application of a smart warehouse solution to goods storage will depend on its use. The open space can be used to expand manufacturing capabilities, accommodate additional inventory, add a kitting process or integrate a quality control check. Alternatively, the opened-up area might be rented out on a sub-lease providing additional revenue.

The letter “P” in the S.P.A.C.E is an acronym of Productivity, also the second highlight benefit of Kardex Remstar smart warehouse, which helps to increase picking productivity by ⅔ compared to traditional warehouses.

In a manual operation, pickers often fill just one order at a time, translating into pick rates of approximately 50 lines per hour. But Kardex Remstar smart warehouses utilize the goods to person delivery concept to eliminate walk and search time to double throughput. Besides, the automated warehouse technology also integrates a picking system with “Pick-to-light” technology that directs the operator to the exact location of the pick double the throughput rates again.

In addition, the smart warehouse system also allows the operator to perform operations in batch picking – a process that groups together orders with a common item or items – integrated inventory management software sequences the picks for completion in a single rotation (or cycle) of the unit. Multiples of the same items are picked then delivered to a nearby workstation for sorting into appropriate orders. Because multiple orders can be filled at the same time, throughput rates can be doubled again.

The letter “A” in S.P.A.C.E is Accuracy – is the 3rd highlight benefit that can’t be missed of Kardex Remstar smart warehouse.

Accuracy is a great advantage that automated warehouses overcome the shortcomings of traditional warehouses, when each step within the picking process is an opportunity for human error, the more manual the process, the greater the opportunity for error.

Smart warehouse systems integrate with a variety of light-directed picking technologies and integrated message centers that communicate pick information to the operator for high pick accuracy. Together, these ASRS systems indicate the precise area within the carrier of the item to be picked, display the part number or description, pinpoint the exact location, direct picking (or storage for replenishment) and indicate the required quantity. These visual picking aids of automated warehouses reduce picking errors and increase accuracy up to 99.9%.

The next “c” in the S.P.A.C.E is an acronym of Control, with this “C”, Kardex Remstar wants to emphasize the benefits of increasing inventory control that smart warehouses bring. Automated warehouse solutions house inventory within a fully enclosed system; providing safe, secure and controlled inventory management. Besides, the smart warehouse technology can be configured to permit only authorized personnel access to stored inventory through a personal login and password. This allows missing or misplaced goods to be tracked back to a specific individual. This enhanced level of accountability and security eliminates inventory shrink and its negative impact on the bottom line.

Additionally, the goods stored in the smart warehouse are kept clean and protected from exposure to dirt, dust and other environmental contaminants. Not only does this extend their useful life, but also reduces the amount of products or components that must be scrapped due to damage.

The automation system of smart warehouses can be interfaced with a facility’s warehouse management system (WMS) and enterprise resource planning (ERP) systems allowing you to closely monitor stock levels in real time—and potentially eliminate physical counts—to reduce the amount of inventory they must have on hand. FIFO (first in, first out) or LIFO (last in, first out) picking processes can also be implemented for better inventory turn.

The last “E” in S.P.A.C.E stands for Ergonomics, one of the highlight benefits of a Kardex Remstar smart warehouse is an improved employee ergonomics.

Every item stored in a smart warehouse can be delivered to the operator at an optimal ergonomic height – also called the “Golden Zone” (between a user’s shoulder and knees). Shelves, trays or bins of automated warehouses are presented in easy reach, eliminating bending down to retrieve an item stored low, or stretching up to grab an item stored high. With some ASRS units, the addition of a lift table can be necessary to achieve this ergonomic benefit. This substantially reduces the risk of worker injury, absenteeism, insurance premiums and claims for worker’s compensation.

Further, by delivering items to the operator and eliminating walking through rows of shelving operator fatigue is minimized. With the Kardex Remstar smart warehouse solution, goods will be delivered to the operator based on the principle of “Good to person” principle, to eliminate walking through rows of shelving, thereby reducing work as well as improving employee morale.

As a leading industrial machine manufacturing company in Vietnam, Autotech Machinery has built a prestigious brand name not only in the automation industry but also with our Partners – Customers. Autotech always constantly strives to innovate, never satisfied with the present to bring not only real quality products but also professional customer service, make customers always feel satisfied and continue to accompany the business in the next projects.

Always taking customer’s satisfaction as our principle pursuit, Autotech Machinery is continuously expanding its product portfolio to satisfy all business needs. Therefore, Autotech only selects and works closely with leading automation solutions providers to ensure our customers get the best products, providing the most complete solutions. That’s why Autotech decided to cooperate and be the world’s leading supplier of Kardex Remstar smart warehouse systems. A leading smart warehouse system in the world will be a great choice for businesses, especially those in industrial production.

Read more about Kardex Remstar products distributed by Autotech in Vietnam:

https://www.auto-tech.vn/home-new/en/autotech-distributor-kardex-remstar/

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Contact Autotech experts to get professional advice about the best Kardex Remstar automated storage solutions for your company.

• Address: No. 11-15, Street 17,  Industry – Urban – Service Complex VSIP Bac Ninh, Dai Dong Commune, Tien Du District, Bac Ninh Province, 16000 Vietnam
• Hotline: 098 381 5555
• Email: vietnt@auto-tech.vn

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