AUTOTECH MANUFACTURES AUTOMATIC MEDICAL MASK PRODUCTION MACHINES

During the time of the strong outbreak of the COVID-19 pandemic, medical masks became a mandatory requirement for people to protect health as well as limit the spread of the virus. This caused the demand for masks to skyrocket, the supply was scarce, and the price was increased. Therefore, the timely appearance of Autotech’s automatic medical mask production machine was not only an optimal solution to balance the medical mask market but also an expansion opportunity for manufacturing businesses.

The medical mask production line is composed of separate machine modules, with superior design and careful selection:

• The whole machine frame is made of shaped aluminum frame, anodized aluminum, chromium-nickel steel, stainless steel, CNC machined parts with high precision to ensure medical standards.
• The parts and surfaces in contact with the face mask are made of stainless steel (SUS) to help ensure hygiene and safety for the product.
• Equipped with a pneumatic equipment system, mechanical equipment, electrical control equipment imported from Japan Japan, Korea, Taiwan.
• Ultrasonic welding unit: imported from South Korea with high durability and stability.
• The machine control system is equipped with an advanced PLC control system, a display screen User (interface) friendly.

Therefore, the production line is Easy to operate, warranty, maintenance, repair, and minimize the rate of waste products in the production process.

Highlight features:

• Producing 3 – 4 layers of body masks.
• There is a structure to guide, create wrinkles, create folds of fabric.
• Easy to operate and control. 
• Smart, lightweight design and hardness.
• Conveyor mechanism transports masks to two fully automatic mask strap machines.

Technical data:

• Machine size: L3200 x W800 x H1900mm
• Mask size: 170~175 x 95~98mm
• Speed: 80-120 pcs/minute
• Finished product ratio: 95-99%
• Voltage: 1 phase, 220VAC, 50Hz
• Power: 3,5 Kw
• Compressed air pressure: Not used
• Number of ultrasonics welding unit: 01

Operation process:

• Raw materials in rolls will be fed into the support frame of the mask body making machine. The layers of fabric are pulled and stacked into a long strip by the roller system, then these layers of fabric are passed through the creasing roller system and the nose brace cage.
• Next, the ultrasonic welding heads have the effect of pulling the strip away, just welding the edge to create a tight and firm fit. The cutting head with the blade attached on the circumference of the roller has the circumference of the length of the mask helps the job of cutting and dividing the fabric strip into masks according to the fixed size after each rotation is done quickly and accurately.
• After finishing this stage, the mask body will be supplied to the automatic strap welding machine by the flip-flop conveyors

Highlight features:

• Automatic strap welding 2 sides
• Conveyor step by step automatic translation, adjust speed by HMI screen
• Easy to operate and manipulate. 
• Smart, lightweight and hardness design.

Technical data:

• Machine size: L900mm x W800 x H1500mm
• Mask size: 170~175 x 92~95mm
• Speed: 35 – 40 pcs/minute
• Finished product ratio: 95-99%
• Voltage: 1 phase, 220VAC, 50Hz
• Power: 6 Kw
• Compressed air pressure: 0,4 – 0,6 Mpa
• Number of ultrasonics welding unit: 02

Principle operate: Based on the impact of ultrasonic waves, which are inaudible to humans, don’t make noise, creating a safe environment for workers. With this technology, the quality of masks increases, thereby better protecting human health, overcoming the limitations in the previous mask production technology in the best way.

Operation process:

• Transfer the face mask from the mask body machine to the mask face conveyor and automatically put it into the feed tray of the mask strap welding machine, at this stage the machine will perform the mask strap welding process.
• The straps are independent winding systems, cutting and welding on both sides at the same time. Thanks to the high-quality ultrasonic welding head to help welding quickly, accurately and ensure the quality of the strap firmly.

With many years of experience in industrial manufacturing along with a team of experienced engineers, Autotech Machinery is confident that we can bring the best technology solutions to meet all your business requirements.